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William
Joined: 15 Aug 2002 Posts: 609 Pictures: 0 Location: Edmonton
1992 Volkswagen Jetta
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Posted: Fri Dec 01, 2006 4:57 pm Post subject: Port and polish |
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What do you guys think about port and polish? Vortex is all over the place on the matter, I know what I want to gain out of this but I am just looking for varied input - good, bad, worth your time, etc. I am trying to keep my motor NA and get the most out of it, then possible upgrade. Thanks for your imput in advance.  |
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Alice Forum AI

Joined: 13 Jul 2004 Posts: 3240 Pictures: 1 Gallery pictures: 1 Alice's gallery Location: Air Riders Forum
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Posted: Fri Dec 01, 2006 4:57 pm Post subject: |
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What is the difficulty? _________________ Hi there.. I'm Alice the Air Riders AI
Visit me at Alice's World |
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corroco
Joined: 08 Dec 2004 Posts: 93 Pictures: 7 Gallery pictures: 7 corroco's gallery Location: Edmonton
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Posted: Fri Dec 01, 2006 5:34 pm Post subject: |
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dont waste your time 0n 5 to8 hp get a bigger engine  _________________
Always a project ... never gets done |
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whiteriot
Joined: 25 Feb 2005 Posts: 649 Pictures: 2 Gallery pictures: 2 whiteriot's gallery Location: Edmonton AB
1990 Volkswagen Golf - GTI
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Posted: Fri Dec 01, 2006 6:01 pm Post subject: |
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| if it's an 8v head and you want it to flow better just forget it and get a 16v instead. plenty of people will say to keep the 8v but i ditched mine and haven't looked back now that i have a valver and the power potential much higher with a 16v then it is an 8v. The swap isn't too bad at all either and can run on your cis just make sure you get any vacuum leaks, have correct timing, and have a working idle stablilizer or you'll go mental with a car that doesn't idle worth a damn. my 2 cents. |
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nimbusgti Past VP

Joined: 04 Aug 2002 Posts: 2735 Pictures: 0 Location: Edmonton
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Posted: Fri Dec 01, 2006 6:44 pm Post subject: |
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| Are you dissing the 8 valve. I take great offence to that. I am going to get my ABA head ported and polished. I also run 20psi through it though. |
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whiteriot
Joined: 25 Feb 2005 Posts: 649 Pictures: 2 Gallery pictures: 2 whiteriot's gallery Location: Edmonton AB
1990 Volkswagen Golf - GTI
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Posted: Fri Dec 01, 2006 6:59 pm Post subject: |
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| Quote: | | nimbusgti: Are you dissing the 8 valve. I take great offence to that. I am going to get my ABA head ported and polished. I also run 20psi through it though. |
haha c'mon now lanny you know i have a bias towards my little valver and you see how i am in your car.....feet pushed against the floor hand clinching the oh sh*t handle? haha please still help me get my car running proper on some boost  |
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nimbusgti Past VP

Joined: 04 Aug 2002 Posts: 2735 Pictures: 0 Location: Edmonton
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Posted: Fri Dec 01, 2006 7:00 pm Post subject: |
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| I kid I kid. |
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whiteriot
Joined: 25 Feb 2005 Posts: 649 Pictures: 2 Gallery pictures: 2 whiteriot's gallery Location: Edmonton AB
1990 Volkswagen Golf - GTI
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Posted: Fri Dec 01, 2006 7:35 pm Post subject: |
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| Quote: | | nimbusgti: I kid I kid. |
k good....now get a 16v will ya. |
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William
Joined: 15 Aug 2002 Posts: 609 Pictures: 0 Location: Edmonton
1992 Volkswagen Jetta
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Posted: Fri Dec 01, 2006 8:49 pm Post subject: |
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I compare 8V to 16V all the time. 16V does allow for more, but rarely when a person spins up an 8V do you ever hear of breakage; 16v on the other hand with its tiny valves, etc tend to fail sooner. Am I right or wrong? I am trying to create a street car (light to light if you'd say), not highway. I have heard from those who drive G60s that the JH holds it own until the G60 charger kicks. oh ... and to | Quote: | corroco: dont waste your time on 5 to 8 hp get a bigger engine  | Close to 10 percent increase just for PNP, not bad gain  |
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nimbusgti Past VP

Joined: 04 Aug 2002 Posts: 2735 Pictures: 0 Location: Edmonton
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Posted: Fri Dec 01, 2006 9:20 pm Post subject: |
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| 16v's don't fail sooner. You just have to the belt every 90000 km's. For some reason the 16v has a bad rep for bending for being unreiable. I used to have a Jetta 16v for a few years. It had over 350000 km's on the original engine. I reved the crap out of that thing at least five times a week. I never had a issue. Firestarter has also beat on his 16v and never had any issues. It is all about maintenance. |
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joshisapunk 2009 Club Member
Joined: 05 Oct 2004 Posts: 822 Pictures: 0 Location: Edmonton
1998 Volkswagen Golf - GTI
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Posted: Sat Dec 02, 2006 2:21 am Post subject: |
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i can also vouch for the 16v. I ran about 5 bottles of nitrous through my 200,000 km 16v in 100hp shots this summer and my compression is still spot on, and the car is driven 365 days a year. I also change my oil every 2000km  _________________ AAA 12v's |
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vr6t
Joined: 04 May 2003 Posts: 141 Pictures: 0
1980 Volkswagen Rabbit - GTI
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Posted: Sat Dec 02, 2006 10:35 am Post subject: |
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| Quote: | joshisapunk: i can also vouch for the 16v. I ran about 5 bottles of nitrous through my 200,000 km 16v in 100hp shots this summer and my compression is still spot on, and the car is driven 365 days a year. I also change my oil every 2000km  |
What nitrous kit do you use? |
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joshisapunk 2009 Club Member
Joined: 05 Oct 2004 Posts: 822 Pictures: 0 Location: Edmonton
1998 Volkswagen Golf - GTI
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Posted: Sat Dec 02, 2006 11:18 am Post subject: |
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a wet kit i bought off bill with a single fogger plumbed into my intake...not sure of the part number but it is NOS brand _________________ AAA 12v's |
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DIGGY16VALVE Club Member

Joined: 28 Jan 2005 Posts: 357 Pictures: 1 Gallery pictures: 1 DIGGY16VALVE's gallery Location: Edmonton
1992 Volkswagen Golf
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Posted: Sat Dec 02, 2006 7:03 pm Post subject: |
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16v's are very reliable I give 1.8t's a run for there money even on a roll on, a N/A 8v would not even have a chance
16v passats on the other hand are not so reliable but thats not the motor just their crappy fuel system. I think thats where 16v's got a bad rep |
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corroco
Joined: 08 Dec 2004 Posts: 93 Pictures: 7 Gallery pictures: 7 corroco's gallery Location: Edmonton
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Posted: Sat Dec 02, 2006 7:43 pm Post subject: |
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| Quote: | DIGGY16VALVE: 16v's are very reliable I give 1.8t's a run for there money even on a roll on, a N/A 8v would not even have a chance
16v passats on the other hand are not so reliable but thats not the motor just their crappy fuel system. I think thats where 16v's got a bad rep | don't forget about all water flange that are plastic i call it mexican pieces(junk)  _________________
Always a project ... never gets done |
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vwmechanic Club Sponsor
Joined: 03 May 2003 Posts: 1236 Pictures: 12 Gallery pictures: 12 vwmechanic's gallery Location: Edmonton
2003 Volkswagen GTI
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Posted: Sat Dec 02, 2006 8:00 pm Post subject: |
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| Quote: | corroco: | Quote: | DIGGY16VALVE: 16v's are very reliable I give 1.8t's a run for there money even on a roll on, a N/A 8v would not even have a chance
16v passats on the other hand are not so reliable but thats not the motor just their crappy fuel system. I think thats where 16v's got a bad rep | don't forget about all water flange that are plastic i call it mexican pieces(junk)  |
A 10 + year old flange is gonna leak leak no matter what.
Richard _________________ Dubsport Inc. Darsh Import |
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DIGGY16VALVE Club Member

Joined: 28 Jan 2005 Posts: 357 Pictures: 1 Gallery pictures: 1 DIGGY16VALVE's gallery Location: Edmonton
1992 Volkswagen Golf
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Posted: Sat Dec 02, 2006 8:06 pm Post subject: |
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alot of 8v came with plasyic flanges as well thats just matanence
on a nother note a stock 16v head flows more than a VR6! |
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William
Joined: 15 Aug 2002 Posts: 609 Pictures: 0 Location: Edmonton
1992 Volkswagen Jetta
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Posted: Sat Dec 02, 2006 10:45 pm Post subject: |
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Well after the commercial break back to the original question. 8V , 16V , VR6, W12 , whatever; my question is does anyone feel that a port and polish will result in gains? Whether I stay with the 8V or a V8 is irrelevent to what I am asking.
Oh and as far as maintenace an 8V belt should be done at a similar interval of 90,000 km; yet I have changed my belt on my first rabbit (same setup) at a mere say 30,000 km. When this belt was changed the cogs on the belt were shear enough to shave with, a razors edge that should have failed long ago. I agree with the maintenance part of this post but I beat my 8V at every light not only a few times a week.  |
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DIGGY16VALVE Club Member

Joined: 28 Jan 2005 Posts: 357 Pictures: 1 Gallery pictures: 1 DIGGY16VALVE's gallery Location: Edmonton
1992 Volkswagen Golf
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Posted: Sun Dec 03, 2006 12:22 pm Post subject: |
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| than yes a port and polish will result in gains. but you will still get molested off the light by a stock 16v |
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Firestarter Past President

Joined: 10 Nov 2002 Posts: 4223 Pictures: 3 Gallery pictures: 3 Firestarter's gallery Location: Edmonton
1963 Volkswagen Beetle
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Posted: Mon Dec 04, 2006 9:00 pm Post subject: |
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Port and polish on a counterflow 8 valve head will not be a great value! it will cost you at least $300. if a "buddy" sais they can port and polish a head I agree they could hog out the intake and exhaust ports but preobably cant flow test it! in my opinion it is not worth doing unless you get a steel of a deal ($50) or buy a used wet nitrous kit and have alot more fun! _________________ Guys with mullets, in corvettes, don't appreciate losing to flat black GTI's. |
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SpeedTek
Joined: 24 Aug 2005 Posts: 177 Pictures: 4 Location: Prince Albert, SK
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Posted: Tue Dec 05, 2006 11:15 am Post subject: |
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| Quote: | | DIGGY16VALVE: than yes a port and polish will result in gains. but you will still get molested off the light by a stock 16v |
Bring on any stock 16V and I'll smear them on the pavement....
Making ANY engine breathe better will net you gains, porting and polishing is a good thing as long as it is done right, if it is done wrong it will do more harm than good. Gasket matching is a good start. Anything that induces unwanted turbulence into the airflow will cause a restriction. 8v's respond very well to breathing enhancements, don't ever put them out, anything I've ever read states the 16V VW head is a terrible design.
| Quote: | Robert Collins, former Drake Sales Manager:
The VW 16v head is a performance nightmare. I think VW introduced the
head merely to say they had one, as they obviously didn't care about performance when they designed it. |
http://ffp-motorsport.com/tuning/collins3.php
He also goes on to do another article on porting and polishing here that is a pretty good read.
http://ffp-motorsport.com/tuning/collins4.php
There's also some interesting developments on cutting grooves in the combustion chambers that looks rather promising. I'm thinking about giving this a try for next year.
http://www.somender-singh.com/content/view/7/49/
Personally, the next big step I'm going is megasquirt, I was reading on a Volvo forum where they tested the CIS intake system with a manometer and measured 30 inches of water through the flapper air meter . Getting rid of that restriction should net a guy 20 HP easy (on my setup anyways......lol) _________________
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whiteriot
Joined: 25 Feb 2005 Posts: 649 Pictures: 2 Gallery pictures: 2 whiteriot's gallery Location: Edmonton AB
1990 Volkswagen Golf - GTI
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Posted: Tue Dec 05, 2006 1:41 pm Post subject: |
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| Quote: | SpeedTek: | Quote: | | DIGGY16VALVE: than yes a port and polish will result in gains. but you will still get molested off the light by a stock 16v |
Bring on any stock 16V and I'll smear them on the pavement....
Making ANY engine breathe better will net you gains, porting and polishing is a good thing as long as it is done right, if it is done wrong it will do more harm than good. Gasket matching is a good start. Anything that induces unwanted turbulence into the airflow will cause a restriction. 8v's respond very well to breathing enhancements, don't ever put them out, anything I've ever read states the 16V VW head is a terrible design.
| Quote: | Robert Collins, former Drake Sales Manager:
The VW 16v head is a performance nightmare. I think VW introduced the
head merely to say they had one, as they obviously didn't care about performance when they designed it. |
http://ffp-motorsport.com/tuning/collins3.php
He also goes on to do another article on porting and polishing here that is a pretty good read.
http://ffp-motorsport.com/tuning/collins4.php
There's also some interesting developments on cutting grooves in the combustion chambers that looks rather promising. I'm thinking about giving this a try for next year.
http://www.somender-singh.com/content/view/7/49/
Personally, the next big step I'm going is megasquirt, I was reading on a Volvo forum where they tested the CIS intake system with a manometer and measured 30 inches of water through the flapper air meter . Getting rid of that restriction should net a guy 20 HP easy (on my setup anyways......lol) |
I'm sorry but having a guy write two articles about how crappy a 16v head is just doesn't cut it for me and as well as any BS vortexpertise. How is it that a 16v has more power then an 8v? better flow. Why does it take a lot less work to get more power out a 16v? better flow. Now i know that that guy says some stuff about how retarded it was to put exhaust valves directly above the combustion chamber and all but really no matter how you put it you get the head properly worked on you won't notice something like that, and quite honestly unless you are building some rediculous motor you probably won't give two sh*ts.
On that note don't plenty of the little berg cup rabbits with's insane amounts of money dumped into them still use the 16v head? At least one i've seen is a 1.6l 16v with 230 at the wheels and something like a 9000rpm redline, now i may be off but the figures are damn close to that and i'd say thats awesome power for a motor that small and i don't see that happening with an 8v all that easy unless of course FI is getting in on it.
To the original comment you made about the p&p yeah it'll give you gains in power but its a matter of is it really worth the money thats spent on having it done for the amount of power that'll actually be gained? Again i say forget about getting your 8v head worked over when for less you could get a low km 16v head and be ahead of the game with plenty more room for improvement.
And just for some proof what setup do you have that would kill any stock 16v? mods, hp, track times, anything? |
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SpeedTek
Joined: 24 Aug 2005 Posts: 177 Pictures: 4 Location: Prince Albert, SK
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Posted: Tue Dec 05, 2006 2:57 pm Post subject: |
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This (first kit)
http://www.autotech.com/prod_engine_engkit.htm
plus a shaved head, 272 cam, HD springs, titanium retainers, header, 2.25 exhaust. No dyno yet, but should be good for 160 at the crank on CIS.
I know it's not the end all be all, but I've walked VR6's with this car the way it's set up. Going to a 16V head would mean a big drop in CR for this engine, the only way I'd consider the extra work retro-fitting one would be if I turbo'd it. Which will be a few years off given the current budget...LOL
Firestarter knows my car, he's heard it run.
I wasn't trying to start a fight was merely bringing forward an article I had read by a (supposedly) knowledgeable source. Given that the guy used to work for Drake and the article was probably written some time ago, I would think there may have been other motives to writing these things (to sell more Drake 16V heads maybe?). Although, that being said, it wouldn't be the first time I have heard that 16V engines weren't that great. One particular tuner here in Saskatchewan who is a heavy hitter in the scene (no I won't mention names, he may not appreciate me quoting him on this) has referred to turbo'd 16V's as "grenades" and says he wouldn't waste his money on one.
I personally have nothing against 16V's, but for the time being I have my 8V and it is an eye-opener for a lot of guys that have run against me.
BTW, you're absolutely right that a 16v has better flow than an 8V which is exactly why porting and polishing an 8V head is a good idea. More flow=more power.
It's all good....as my buddy 'Miah always tells me (shaking his head) "you 8V guys....always got something to prove"  _________________
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whiteriot
Joined: 25 Feb 2005 Posts: 649 Pictures: 2 Gallery pictures: 2 whiteriot's gallery Location: Edmonton AB
1990 Volkswagen Golf - GTI
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Posted: Tue Dec 05, 2006 5:22 pm Post subject: |
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| Quote: | SpeedTek: This (first kit)
http://www.autotech.com/prod_engine_engkit.htm
plus a shaved head, 272 cam, HD springs, titanium retainers, header, 2.25 exhaust. No dyno yet, but should be good for 160 at the crank on CIS.
I know it's not the end all be all, but I've walked VR6's with this car the way it's set up. Going to a 16V head would mean a big drop in CR for this engine, the only way I'd consider the extra work retro-fitting one would be if I turbo'd it. Which will be a few years off given the current budget...LOL
Firestarter knows my car, he's heard it run.
I wasn't trying to start a fight was merely bringing forward an article I had read by a (supposedly) knowledgeable source. Given that the guy used to work for Drake and the article was probably written some time ago, I would think there may have been other motives to writing these things (to sell more Drake 16V heads maybe?). Although, that being said, it wouldn't be the first time I have heard that 16V engines weren't that great. One particular tuner here in Saskatchewan who is a heavy hitter in the scene (no I won't mention names, he may not appreciate me quoting him on this) has referred to turbo'd 16V's as "grenades" and says he wouldn't waste his money on one.
I personally have nothing against 16V's, but for the time being I have my 8V and it is an eye-opener for a lot of guys that have run against me.
BTW, you're absolutely right that a 16v has better flow than an 8V which is exactly why porting and polishing an 8V head is a good idea. More flow=more power.
It's all good....as my buddy 'Miah always tells me (shaking his head) "you 8V guys....always got something to prove"  |
no worries it just always seems like 16v's are getting bad raps from people all over and i just can't understand why. I wasn't saying you should put a 16v head onto your car cause yeah it would drop the compression making it run like a dog and with that i guess it would hold true putting a 16v head on the OP's block also. I'm obviously biased towards 16v's and with my car having been an 8v i'm more than happy with my swap and wouldn't go back for any reason. I always think along the lines of saving and getting something "better" instead of compromising with something else which to me in the long run seems like a bit of a waste of money, keep in mind this is all just my opinion and how i've been going about with my car and money. I'll just reitterate that for what its worth in my opinion i'd save and swap in a different motor that has more potential instead of going to town on a counterflow 8v. haha and yeah it does seem like 8v guys always have something to prove.
p.s. lanny don't get all twisted at me again.....counterflow NOT crossflow  |
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SpeedTek
Joined: 24 Aug 2005 Posts: 177 Pictures: 4 Location: Prince Albert, SK
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Posted: Tue Dec 05, 2006 6:55 pm Post subject: |
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counterflow is where it's at.......OLD SKOOL FTW!!
 _________________
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